Digestate Fertilizer Granule Manufacturing
Application
biogas digestate waste disposal
Capacity: 1-30 T/H
Granulation Rate: 90%-97%
Granule Size: 1-10 mm
If you want to upgrade your biogas digestate composting system to granules making, there are 3 advanced solutions for your choice. They can fully meet your requirements for digestate fertilizer granule manufacturing in industrial scale, high granulation rate, dry material using, etc. Even, you plan to make granular fertilizer from fresh biogas waste, there is also customized design for you. As for the cost, it only needs $100,000-$500,000 for all machines in YUSHUNXIN digestate fertilizer pellet production.
Top 3 solutions for digestate fertilizer granule manufacturing
When making biogas digestate fertilizer granules from compost, there are 3 solutions that most fertilizer manufacturers recommend. They are especially designed for digestate fertilizer granule making in an industrial scale, high granulation rate and dry material respectively.
Industrial digestate fertilizer granulation plant Setup
In general, for industrial biogas fertilizer granulation, the rotary drum pellet system is the top 1 choice among biogas plants. Because, this method is renowned for preparing biogas waste fertilizer pellet in a large scale. Ranging from 1t/h to 30 t/h output. Additionally, it has extra rubber lining for erosion resistance and spray system for adding water or binder to speed up the biogas waste fertilizer granulation
Over 93% biogas residue fertilizer pelleti making
For setup a biogas digestate fertilizer granulation plant that aiming for high granulation efficiency, the disc pellet system or new type organic fertilizer granulation plan are excellent options. The disc pelletizer has a over 93% granulating rate of biogas residue compost by inclined disc rotation. Alternatively, the new type organic fertilizer granulator employs a stirring tooth to facilitate the conversion rate. This can improve the conversion rate to 95% during compost powder to digestate fertilizer pellets process.
Solution for Processing dry biogas waste compost into fertilizer pellets
In addition, if your material for granular organic fertilizer production is dry biogas residue compost, the roller press extrusion plan is the best economical solution. This technology involves pressing the dry digestate waste compost into granules through rollers – nearly no water needed. In this way, it does not require additional drying for biogas digestate fertilizer granule manufacturing.
The above 3 solutions can fully meet your requirements for granular biogas residue fertilizer production in 1-30 t/h capacity and 1-10 mm size by reasonable design. Come to get your own biogas digestate fertilizer granulation plan now!
How much budget is need for biogas digestate compost pellet making Plant Setup
For choosing a right solution for your digestate fertilizer granule manufacturing plant, budget is a necessary aspect you need consider.
$100,000 – $550,000 solution
If you have enough budget for biogas waste compost pellet making, the granulation solution with rotary drum granulating machine and new type organic fertilizer granulator. The system usually contains equipment of batching, crushing, mixing, granulation, sieving, drying, cooling, coating and packing. In general, you need to prepare $100,000 – $550,000 investment for the digestate compost granulating system purchasing.
$50,000 – $250,000 business plan
But, when you plan to establish a biogas waste fertilizer pellet factory in a small scale (1-5 t/h) and has a budget limited, it is advisable to buy a disc granulation line or roller press pelleting system. The former is suitable for making organic fertilizer pellets from wet digestate waste compost at a low cost. It pricing $80,000-$250,000 for 1-5 t/h output. The latter, as mentioned above, it turn fermented biogas residue into granules without drying. So, it usually consists of batching equipment, crusher, mixer, roller granulator, screener and packing scale. And it needs a investment of only $50,000 – $180,000.
Do We Need to Use Additives in Biogas Waste Compost Pelleting?
Incorporating additives into the biogas residue pelleting process is often necessary to enhance the quality of the final fertilizer. Additives can serve various purposes, such as:
To facilitate the biogas waste granule formation and improve the durability. Here, you can choose to add water starch, cellulose, lignin sulfonate, etc
Increase the digestate fertilizer’s nutrient content to meet specific agricultural requirements. Such as urea, KCL, calcium, magnesium, etc
Selecting the right additives depends on the desired characteristics of the biogas residue fertilizer pellets you want to prepare. Here, YUSHUNXIN can offer you professional mixer and coating equipment for additives feeding before or after compost pelletizing.
Can We Produce Organic Fertilizer Pellets from Biogas Residue with 70% Moisture?
Usually, there are 2 challenges in producing organic fertilizer pellets from biogas residue with a moisture content of 70%.
On the one hand, high water content will hinder the digestate fertilizer granule manufacturing. On the other hand, fresh biogas waste contains various harmful substance. Don’t worry, YUSHUXIN has perfect solutions for you. First, it is industrial dehydrator, which can help you reduce the biogas waste moisture to 30% quickly. Then, to kill pathogens, pest eggs, grass seeds, etc in digestate waste, there also customized composting equipment for you.
Whether you want to make biogas digestate fertilizer pellets from compost or fresh waste, there is the best solutions for you. In addition, you also can find excellent solution for composted cow dung granulation, chicken manure comp0st pellets making, biochar based compost granule production, etc in YUSHUNXIN. Come to get them now!
Contact Us
recently granulated compost solutions
Digestate Fertilizer Granule Manufacturing
Project • 1-20 T/H • Wet & Dry
Compost Mineral Fertilizer Granulation Plant
Project • 1-30 T/H • 1-10 mm Granules
Wheel Type Compost Turner For Sale
Compost Machine • 8-30m turn width • 20 days
Rotary Drum Churning Compost Pelletizer
Granulator • 5-8 T/H • 2-5 mm Granules
Granular Biochar Compost Based Fertilizer Production
Project • 1-20 T/H • $50,000-$500,000
Granular Compost Fertilizer Drum Coating Machine
Auxiliary Equipment• 1-30 T/H
How To Produce Granular Biofertilizer From Compost
Project • 1-20 T/H • 1-10 mm Granules
Groove compost fertilizer machine for economical compost granulation
Compost Machine • 2-5m turn width • 15-20 days
Flat Die Extrusion Granulator
Granulator • 1-2.5 T/H • 2-10 mm Granules
