إنتاج الأسمدة القائمة على السماد الحيوي الحبيبي

Why we need to crush and mix biochar with compost for biochar fertilizer granulation?

When you plan to use biochar as fertilizer and make char-based fertilizer pellets, there are two essential steps.

Producing nutrient-rich char based fertilizer – mixing with compost

أولاً, it is advisable to mix biochar with compost. Because using biochar as fertilizer mainly aims to reduce the fertilizer nutrient loss. لكن, it needs compost to provide essential nutrients and organic matter for the growth of crops and plants. This is key to granular biochar compost based fertilizer production, which not only enriches the soil with nutrients but also enhances soil structure and fertility over time. لهذا, Yushunxin can offer you economical disc mixer and effective double shaft horizontal mixer.

Crushing is beneficial for granulating biochar fertilizer quickly

لشيء واحد, crushing biochar into smaller particles increases its surface area, which is crucial for effective nutrient supply and better fertilizer utilization rate. لآخر, the crushed biochar and compost powder ensures that materials can efficiently interact with each other during granulation, leading to a more uniform and effective carbon fertilizer manufacturing. هنا, ل quickly biochar and compost crushing, it is an ideal choice to buy new type vertical crusher or semi-wet grinder.

فضلاً عن ذلك, a batching machine plays a pivotal role by ensuring precise proportions of biochar and compost feeding. This precision is vital for maintaining consistent quality and nutrient content in the granulated biochar compost fertilizer. هنا, dynamic batching equipment is the best option because of simultaneously material feeding with high precision.

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قمة 2 solutions for granular biochar compost based fertilizer production

When it comes to the granulation of biochar and compost mixture, هناك 2 solutions are popular with carbon-based compost pellets fertilizer manufacturers.

20%-40% moisture wet biochar compost granulation plan

If your biochar compost material has a moisture of 20%-40%, buy a wet compost granulation machine is an ideal choice. Because it can use liquid as binder to facilitate the biochar based fertilizer formation from compost. لهذا, we especially design not only disc pelletizer for small-scale biochar fertilizer pelleting and rotary drum granulator for over 10 TPH larger scale compost granulation with biochar. The both two machines can be equipped with spray device for precise water content controlling in the wet granulation process of carbon based fertilizer.

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Solution for making char-based fertilizer from dry compost

لكن, if you plan to start biochar compost based fertilizer production with dry compost material (with moisture less than 20%), roller press granulator is the best option. لأن, it can convert biochar compost powder into organic fertilizer granules without water involving. بهذه الطريقة, you can reduce the cost on dryer and cooler purchasing, which makes granulated carbon based fertilizer easier to store and transport.

معدات	سعة (ذ)	حجم الحبيبات (مم)	معدل التحبيب	الرطوبة تغذية
دوارة الأسطوانة الحبيبات	1-30	3-6	90%	20%-40%
قرص الحبيبات	1-6	1-8	93%	20%-40%
مزدوجة الأسطوانة الحبيبات	1-3	3-10	97%	5%-20%

How to process granulated biochar compost fertilizer better?

After making biochar and compost mixture form into fertilizer granules, if you want to further improve the charcoal based fertilizer quickly, there are some choices for you.

Uniforming granulated biochar fertilizer size

For those who want to produce char-based fertilizer granules with uniform size, it is necessary to process it with rotary screener. The machine is crucial for removing any oversized and undersized particles or impurities.

Ensuring the pelletized carbon fertilizer in <10% رُطُوبَة

كما ذكر أعلاه, you need to adjust the water content of granulated biochar compost fertilizer to less than 10%. Especially when you start carbon-based fertilizer granulation out of wet compost material. Because it is essential to prevent clumping and enhancing the granulated carbon based fertilizer’s shelf life. A rotary drum dryer can be utilized for even and efficient drying. Following drying, a cooling system, such as a rotary cooler, is employed to bring down the temperature of the granules.

Further enrich the nutrient of biochar fertilizer you make

فضلاً عن ذلك, you can also choose to coating carbon fertilizer pellet you prepare. على شيء, you can add coat of NPK, trace elements or bacteria to enrich granulated biochar compost fertilizer nutrient content. لآخر, coating equipment also can apply a thin layer of protective material like resin to each charcoal fertilizer granule, which can improve nutrient release characteristics and prevent moisture ingress.

Packing final charcoal based fertilizer products

أخيراً, the granulated fertilizer is transferred to the biochar fertilizer packing scale. This stage involves weighing and packaging the granular biochar compost based fertilizer product accurately to ensure compliance with industry standards and customer requirements.

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What is the price of the granular biochar compost based fertilizer production line?

The price range for a granular biochar compost-based fertilizer production line typically spans from $60,000 ل $500,000. This variance in cost is influenced by several factors, including the scale of production, the level of automation, and the quality and specifications of the fertilizer machinery involved.

$60,000-$150,000 biochar compost granules making solution

A basic production line for making carbon fertilizer pellet from compost usually pricing around $60,000-$150,000. It usually includes essential biocahr fertilizer machinery such as a crusher, خلاط, granulator and packaging equipment. These setups are suitable for 1-10 t/h biochar compost granulation operations that require some hands-on approach.

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$150,000 و $300,000 granulated char-based fertilizer making

As the complexity of the carbon-based fertilizer pelleting equipment, they costs between $150,000 و $300,000. هنا, the system contains the biochar compost granulating machines from crusher to packaging scale. في نفس الوقت, it also can fully meet your requirements for 1-10 t/h output of granulated char-based fertilizer.

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$300,000-$500,000 costs to produce biochar fertilizer pellets from compost

If you preparing a $300,000-$500,000 ميزانية, you can buy a biochar compost to fertilizer granules system with fully automation. It is especially designed for THE large scale carbon based fertilizer granulation with 10-20 TPH capacity. This is also consists the whole sets compost granulation machines including palletizer machine. There is nearly no labor force needed and you can make more money.

Is there machines for making biochar and compost for char-based fertilizer manufacturing?

بالطبع. As a considerate manufacturer for granulated compost fertilizer making equipment, we can provide you with quality biochar machine and composting equipment.

Biochar pyrolysis machines
Organic composting equipment

Biochar pyrolysis machines

Like continuous biochar pyrolysis machine, which has continuous feed systems, temperature control, and energy recovery. Makes use of pyrolysis in the absence of oxygen, the machine can convert 100-500 kg of organic waste materials into biochar in an hour.

Organic composting equipment

على الجانب الآخر, مع professional fertilizer composting machine, you can finish it within 20 أيام. لهذا, there are in-vessel compostor for fast compost preparing, large scale wheel type compost turner, economical groove type compost machine, إلخ.

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Besides granular biochar compost based fertilizer production, YUSHUNXIN also can offer you many other compost pellet making solutions. مثل bio compost fertilizer granulation plan, cow dung compost pelleting line, fermented chicken manure pellet manufacturing project, إلخ. Welcome to contact us for the best one immediately.