Disc Pelletizer For Compost Fertilizer Granulation

When to buy a disc pelletizer for your compost fertilizer granulation plant?

Are you finding equipment for your compost fertilizer granulation plant? Disc pelletizer is an ideal choice when you have requirements as follows:

Use wet compost as material

If you material for compost pellet making is wet (over 20% Feuchtigkeit), it is advisable to consider the pan granulation equipment. It can granulate wet compost material with 20%-40% easily. Zusätzlich, the disc granulation process requires moisture to help the compost powder form into organic fertilizer pellets.

Make round ball compost granules

Zusätzlich, when you prefer produce round ball-shaped compost granules, the pan pelletizer is also an excellent choice. It turns compost into fertilizer granules by natural rotation of the disc, instead of roller press. daher, the produced fertilizer pellets of compost has a round shape and low hardness. This makes it easier to be absorbed by the crops and plants.

Desire an economical price

Economic considerations are crucial for any business. Natürlich, including purchasing fertilizer granulation of compost. Auf dem Markt, disc pelletizer is the most economical granulated compost making. Especially for a small organic compost pellet plant. A disc granulator only need $3,000-$12,000 in YUSHUNNXIN, a source factory of compost fertilizer granulation equipment.

Small plant area for compost fertilizer granulator

Lastly, if your plant has limited space, buy a disc pelletizer is beneficial. Because of compact design, it requires less floor space than some other compost pelleting machines. This makes it suitable for make fertilizer granules from compost in small-scale operations, where space is at a premium. Also, disc pelletizer purchasing will align with your compost granulation requirements and space efficiency.

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How does the disc granulator work to make organic fertilizer granules from compost?

A disc granulator is an equipment that efficiently converts composted organic fertilizer into uniform pellets. This granulation process of compost can be divided into 4 parts:

Feeding compost powder into the disc

The compost fertilizer granulation process starts by feeding the compost powder into the disc (pan). The disc is set at an angle and is typically shallow.

Adding liquid to the compost material

While the compost usually contains some moisture, you also need additional liquid, such as water or binder. This ensures the compost particles stick together and form into organic fertilizer pellets fast. Hier, we can offer you disc pelletizer with spray device.

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The disc rotates to make compost fertilizer pellets

As the disc starts rotating, the combined forces of gravity, centrifugal action, and friction help the particles within the compost to stick together.

Discharging granulated compost

Gradually, these compost pellets increase in size until they reach the diameter you need. Because of centrifugal action, the finished granulated compost will be discharged.

What scale of compost pellet making project does pan granulator suitable for?

Im Allgemeinen, a disk compost granulating machine has a capacity of 1-6 t/h. This can fully meet your requirements of small scale compost powder granulation. Can the disc pelletizer make organic compost pellets in a large scale? The answer is yes. You only need to increase the number of pan granulator. For example, if you plan to set up a 10 t/h compost fertilizer granulation plant, you need to use two SXYZ-3600 disc pellet machines.

Modell	Kapazität (t/h)	Diameter (mm)	Motor Power (KW)	Dimensions (mm)
SXYZ-1800	0.8-1.2	1800	3	206017002130
SXYZ-2000	1.2-1.5	2000	4	226016502250
SXYZ-2500	1.5-2.0	2500	7.5	290020002750
SXYZ-2800	2.0-3.0	2800	11	320022003000
SXYZ-3000	2.0-4.0	3000	11	340024003100
SXYZ-3600	4.0-6.0	3600	11	410029003800

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How about the granulated compost products discharged from disc pelletizer?

Dann, the best way to buy a suitable granulation machine of compost is looking the final granulated compost fertilizer. Such as granule size, Feuchtigkeit, granulation rate, usw. How about these of compost pellets from disc pelletizer?

1-8mm Granule size

Generally, pan granulation machine can fully meet you requirements of making composted organic waste into fertilizer pellet with 1-8 mm diameter. With the adjustment of water content and disc angle, you can control the compost granules size freely.

20% Moisture Cotent

What is the moisture after the dis granulation of compost? Usually, it is 20%. Can we reduce the water content of final pelletized compost to 10%? It is advisable to use a rotary dryer after disc granulation.

93% Granulation rate

In terms of granulation rate, the pan granulator can reach 93% and even more. This means you can make more pellets from the same volume of compost material. daher, in large scale compost fertilizer granulation plant, manufactures choose to add a disc pellet machine after the rotary drum granulator.

If you want to learn the granulation effect of your compost material, we can offer you the service of machine testing. You can choice to send us you material or visit YUSHUNXIN factory, which is located in Xingyang City, Zhengzhou Stadt, Provinz Henan, China.

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How to further improve the quality of your compost pellet from disc pelletizer?

Screening

Mit compost screener, you can remove waste and sieve out granulated compost with required size. This is crucial for prepare compost pelletizer with uniform size.

Drying and cooling

Wie oben erwähnt, implementing a compost drying process after the disc granulation can reduce moisture content. Which prevent sticking and prolong storage time. Cooling is equally important; it decreases the compost granule temperature quickly and stabilizes pellets .

Packaging

Lastly, proper packaging is vital for preserving pellet quality during storage and transport. It protects against moisture, contamination, and physical damage. Hier, automatic packing machine can help you a lot.

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What are the requirement of material from pan granulation project?

In a pan granulation project of compost, the material requirements are pivotal to the success of the final granulated compost making. Generally, you need to focus on the following items:

Typen: You can freely choose composted cow manure, chicken poop, biogas residue, Humus, etc as materials in disc granulation process.
Composted: Jedoch, these materials should be thoroughly composted to ensure the elimination of pathogens and the stabilization of nutrients. If not, YUSHUNXIN also can offer you professional composting machines.
Shape: Additionally, it is advisable to crush decomposed organic material into fine powder. Weil, it makes the disc granulation of compost faster and easier

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Darüber hinaus, if you need other granulators for compost processing, you also can contact us. YUSHUNXIN can offer you Rotary Drum Pelletizer, roller press granulator, neuer Granulator des organischen Düngers, usw. They can meet you all requirements for granulated compost fertilizer production. Whether it is small scale or large scale, wet or dried compost material, usw.