Why drum granulation line is the best for $500,000 cost organic fertilizer granulation plant?

When planning to set up an organic fertilizer granulation plant with a budget of around $500,000, one of the most efficient and reliable choices is a drum granulation line. This technology has been proven in the fertilizer industry for decades, and it is especially suitable for industrial compost granulation plant investors aiming to balance cost and performance. There are 3 key reasons why the drum granulation line is the best choice: its large capacity, unique erosion-resistant designs, and high automation.

Maximum 30 TPH organic fertilizer granule making

For industrial compost pellet fertilizer making, a large scale output is necessary. Here, YUSHUNXIN rotary drum granulation line can fully meet your requirements of 15-20 t/h granular organic fertilizer making. Namely, the annual output of your compost granulation plant can reach 150,000-180,000 tons. the large scale compost granulation makes drum granulators stand out. For a $500,000 investment plant, there is a better long-term returns.

$500000 cost organic fertilizer granulation line

Unique erosion resistance design for large scale compost granulation

Moreover, compared organic fertilizer granulation line, only the rotary drum granulator designed with extra erosion resistance for wet compost processing. Including rubber lining and stick cleaning holes. feature unique erosion-resistant designs.

High automation – 1-2 workers only

Additionally, its high automation enhances efficiency and reduces labor costs. Modern drum granulation lines are equipped with PLC control system. This means you can control the whole industrial organic fertilizer pellet making line, from compost batching to packaging, without worker operation. You only need to employ 1-2 workers for materials feeding.

Rotary drum granulation line of composted organic fertilizer

What is the layout of the industrial organic fertilizer granulation line?

With $500,000 investment, for a complete organic compost pellet making system purchasing, its capacity is about 15-30 TPH. Therefore, the most recommend configuration is folklift feeder, SXLTF-800|| double shaft chain crusher, rotary powder screener, dynamic batching machine, SXLTF-800|| double shaft chain crusher, SXZGZ-3210 rotary drum granulator, SXYZ-3600 disc pelletizer, SXHG-2424 rotary dryer, SXHG-2424 cooler, SXGS-2040 granules rotary sieving machines, coating machine, double bucket packing scale, SXFLF-600 vertical return material grinder, dust collectors, belt conveyor and other accessories. So, it finish the commercial granular organic fertilizer making with characteristics of

It contains a system of folklift feeder, SXLTF-800|| double shaft chain crusher, rotary powder screener before organic fertilizer pelletizing. It will grind composted organic materials into fine powder – 50 mesh. And remove impurities like small stones, cigarette butts, etc.

After drum granulator, there is also a disc pelletizer. Dual granulation of compost materials, it can improve the granulation rate from 90% to 93%.

To reduce the organic fertilizer pellet moisture to lower than 5% quickly, we design the $500,000 organic fertilizer granulation line with dual rotary dryer.

If you want to produce slow release organic fertilizer, there is also coating machine for you. It can more precisely add polyurethane, bentonite, paraffin wax, polyvinyl alcohol (PVA), etc to create a film on the fertilizer surface.

In general, for the workshop of rotary drum granulation line of compost materials, you need to prepare an area of 5,000-6,000㎡.

Can you offer detailed parameters of the $500,000 organic fertilizer pellet making system?

Of course. For the above organic fertilizer granulation line with a budget of $500,000, below is the detailed configuration with approximate pricing.

Equipment Model Capacity (T/H) Function Qty Price (USD)
Folklift Feeder 15-20 Compost feeding 1 $8,000 – $12,000
Double Shaft Chain Crusher SXLTF-800|| 10-15 Crushing compost lumps 2 $7,000 – $10,000
Rotary Powder Screener SXGS-2040 10-20 Remove impurities 1 $6,000 – $9,000
Dynamic Batching Machine 15-20 Precise proportioning 1 $15,000 – $20,000
Rotary Drum Granulator SXZGZ-3210 15-30 Spherical granulation 1 $55,000 – $80,000
Disc Pelletizer SXYZ-3600 4-6 dual granulation 1 $12,000 – $18,000
Rotary Dryer SXHG-2424 15-20 Reduce moisture 2 $25,000 – $30,000
Rotary Cooler SXHG-2424 15-20 Cool & harden granules 1 $20,000 – $25,000
Rotary pellets Screener SXGS-2040 10-20 Granule classification 1 $10,000 – $15,000
Coating Machine 15-20 Anti-caking treatment 1 $8,000 – $12,000
Double Bucket Packing Scale 20-50kg/bag packing&sealing 1 $10,000 – $15,000
Vertical Grinder SXFLF-600 3-5 crush oversized pellet 1 $6,000 – $8,000
Dust Collectors gas/dust disposal 3-5 $15,000 – $20,000
Belt Conveyors Material transfer 8-10 $2,000-$3,000
Accessories Cables, control panels, etc $4,000-$6,000

This quote is for reference only, the precise cost will varies according to the equipment design details, material, extra requirements, etc. Welcome to contact us for the precise quote for your organic compost granulation system now!

Is it suitable for 100,000 tons annual organic fertilizer pellet making project?

Of course. For investors targeting extremely large-scale compost pellet production, such as 1,00,000 tons per year, the $500,000 drum granulation line is enough.

Compost pellets produced from fertilizer rotary drum granulatorlarge scale fertilizer production

As mentioned above, it can produce 15–20 tons of granular organic fertilizer per hour. When you make it work 2 shifts a day and 10 hours per shift, you can prepare 80,000-120,000 tons of organic fertilizer pellets a year. In addition, if you plan to enlarge your organic fertilizer pellets making business scale, YUSHUNXIN also can offer you parallel lines, which can operate on the basis of the system.

How long does the $500,000 cost organic fertilizer granulation plant profitable?

Profitability is one of the most critical concerns for fertilizer investors. For the $500,000 organic fertilizer granulation line, return on investment (ROI) is typically achieved within 1–2 years under standard market conditions. This calculation considers equipment depreciation, operational expenses, labor, and raw material costs, balanced against revenue from selling granular organic fertilizers.

  • The high efficiency of the rotary drum granulation line contributes directly to profitability. With a 93% granulation rate, reduced labor demand (only 1–2 operators), and automated controls, production costs remain low. At the same time, demand for organic fertilizer continues to grow due to sustainable farming trends, ensuring a steady market for your products.

  • Moreover, the dual granulation (drum + disc), fast drying, and coating options allow you to produce value-added fertilizers such as slow-release or coated types. These products can be sold at a premium price, shortening the payback period even further.

Compost pellet line in Nigeria feedback

In summary, with proper raw material supply and steady sales channels, a $500,000 organic fertilizer granulation plant becomes profitable in just a few seasons. After the first 2 years, it can generate significant net income annually, making it a highly sustainable long-term investment.

If you prefer stirring teeth granulation solution for hard pellets making or roller press granulation plan for granulating dry compost, there are customized project design for you. Moreover, YUSHUNXIN also offer $300,000 compost granulation plan, $100,000 organic fertilizer pellet making solution, etc. Come to get them now!

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      If you have any interest or need of our product, just feel free to send inquiry to us!

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      * Brief-Introduction Your Inquiry

      *We respect your privacy, and will not share your personal information with other entities.

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