Why we need to crush and mix biochar with compost for biochar fertilizer granulation?
When you plan to use biochar as fertilizer and make char-based fertilizer pellets, there are two essential steps.
Producing nutrient-rich char based fertilizer – mixing with compost
First, it is advisable to mix biochar with compost. Because using biochar as fertilizer mainly aims to reduce the fertilizer nutrient loss. Sin embargo, it needs compost to provide essential nutrients and organic matter for the growth of crops and plants. This is key to granular biochar compost based fertilizer production, which not only enriches the soil with nutrients but also enhances soil structure and fertility over time. Para esto, YUSHUNXIN can offer you economical disc mixer and effective double shaft horizontal mixer.
Crushing is beneficial for granulating biochar fertilizer quickly
Por una cosa, crushing biochar into smaller particles increases its surface area, which is crucial for effective nutrient supply and better fertilizer utilization rate. por otro, the crushed biochar and compost powder ensures that materials can efficiently interact with each other during granulation, leading to a more uniform and effective carbon fertilizer manufacturing. Aquí, to quickly biochar and compost crushing, it is an ideal choice to buy new type vertical crusher or semi-wet grinder.
Además, a batching machine plays a pivotal role by ensuring precise proportions of biochar and compost feeding. This precision is vital for maintaining consistent quality and nutrient content in the granulated biochar compost fertilizer. Aquí, dynamic batching equipment is the best option because of simultaneously material feeding with high precision.
Top 2 solutions for granular biochar compost based fertilizer production
When it comes to the granulation of biochar and compost mixture, hay 2 solutions are popular with carbon-based compost pellets fertilizer manufacturers.
20%-40% moisture wet biochar compost granulation plan
If your biochar compost material has a moisture of 20%-40%, buy a wet compost granulation machine is an ideal choice. Because it can use liquid as binder to facilitate the biochar based fertilizer formation from compost. Para esto, we especially design not only peletizadora de disco for small-scale biochar fertilizer pelleting and granulador de tambor rotatorio for over 10 TPH larger scale compost granulation with biochar. The both two machines can be equipped with spray device for precise water content controlling in the wet granulation process of carbon based fertilizer.
Solution for making char-based fertilizer from dry compost
Sin embargo, if you plan to start biochar compost based fertilizer production with dry compost material (with moisture less than 20%), roller press granulator is the best option. Porque, it can convert biochar compost powder into organic fertilizer granules without water involving. De este modo, you can reduce the cost on dryer and cooler purchasing, which makes granulated carbon based fertilizer easier to store and transport.
| Equipo | Capacidad (t/h) | Tamaño de gránulo (milímetros) | Tasa de granulación | Humedad de alimentación |
|---|---|---|---|---|
|
Granulador de tambor rotatorio |
1-30 | 3-6 | 90% | 20%-40% |
|
Granulador de disco |
1-6 |
1-8 | 93% | 20%-40% |
|
Granulador de doble rodillo |
1-3 |
3-10 |
97% |
5%-20% |
What is the price of the granular biochar compost based fertilizer production line?
The price range for a granular biochar compost-based fertilizer production line typically spans from $60,000 to $500,000. This variance in cost is influenced by several factors, including the scale of production, the level of automation, and the quality and specifications of the fertilizer machinery involved.
$60,000-$150,000 solución para hacer gránulos de compost de biocarbón
A basic production line for making carbon fertilizer pellet from compost usually pricing around $60,000-$150,000. It usually includes essential biocahr fertilizer machinery such as a crusher, mezclador, granulator and packaging equipment. These setups are suitable for 1-10 t/h biochar compost granulation operations that require some hands-on approach.
$150,000 y $300,000 granulated char-based fertilizer making
As the complexity of the carbon-based fertilizer pelleting equipment, they costs between $150,000 y $300,000. Aquí, the system contains the biochar compost granulating machines from crusher to packaging scale. Al mismo tiempo, it also can fully meet your requirements for 1-10 t/h output of granulated char-based fertilizer.
$300,000-$500,000 costs to produce biochar fertilizer pellets from compost
If you preparing a $300,000-$500,000 budget, you can buy a biochar compost to fertilizer granules system with fully automation. It is especially designed for THE large scale carbon based fertilizer granulation with 10-20 TPH capacity. This is also consists the whole sets compost granulation machines including palletizer machine. There is nearly no labor force needed and you can make more money.
Is there machines for making biochar and compost for char-based fertilizer manufacturing?
Por supuesto. As a considerate manufacturer for granulated compost fertilizer making equipment, we can provide you with quality biochar machine and composting equipment.
Por otro lado, con professional fertilizer composting machine, you can finish it within 20 días. Para esto, there are in-vessel compostor for fast compost preparing, large scale wheel type compost turner, economical groove type compost machine, etc..
Can we integrate into Carbon Dioxide Removal (CDR) market with the biochar fertilizer system?
Can we integrate into Carbon Dioxide Removal (CDR) market with the biochar fertilizer system?
It is beneficial for not only the carbon reduction of biomass waste disposal, but also the carbon sequestration and carbon credit earning by produce biochar and carbon-based fertilizer.
En general, 1 ton of biochar = 3 tons of biomass waste disposal = 2.0–2.4 tons of CO₂ removed. And you can generates an additional revenue stream through carbon credits valued a€200–€400 per ton of CO₂.
Besides granular biochar compost based fertilizer production, YUSHUNXIN also can offer you many other compost pellet making solutions. Como bio compost fertilizer granulation plan, cow dung compost pelleting line, fermented chicken manure pellet manufacturing project, etc.. Welcome to contact us for the best one immediately.
soluciones de compost recién granuladas
